Case details
Industry Overview
In response to the dynamic changes in domestic and international markets and the urgent need to enhance competitiveness, China's manufacturing industry has put forward the "Made in China 2025" strategy, whose core lies in promoting the transformation and upgrading of the manufacturing sector through the widespread application of intelligent manufacturing technologies. To actively align with national policy guidelines, Suxing Intelligence has meticulously planned a series of automation solutions aimed at accelerating the pace of manufacturing transformation and effectively facilitating the in-depth implementation of the "Made in China 2025" strategy.
Challenges Faced
Limited Automation Levels
Currently, many manufacturing facilities lack sufficient application of automation equipment on production lines, with manual operations still dominating. This not only severely restricts further improvements in production efficiency and capacity but also poses severe challenges to cost control capabilities and overall market competitiveness.
Difficult Material Handling
Materials in the manufacturing industry are generally heavy, requiring significant time and human resources during handling. This not only prolongs the handling cycle but also increases the time cost of the production process, thereby affecting production progress and the smooth operation of the supply chain.
Complex and Diverse Product Types, Difficult Management
The product types in the manufacturing industry are complex and diverse. Due to significant differences in functional characteristics, production processes, market demands, and other dimensions among different products, management costs increase, and operational efficiency decreases.
High Labor Costs
The production processes in the manufacturing industry are complex and highly reliant on manual operations, leading to intensive labor resource input. Consequently, labor costs account for a large proportion of overall operational costs.
Solutions
Traditional Solution: Aisle Stacking Automated Warehouse
Advantages:
High-level shelf storage design effectively saves inventory footprint and improves space utilization efficiency.
The automatic access system operates efficiently with fast processing speeds, facilitating seamless integration with the enterprise's material management system.
The computer control system provides precise control, facilitating inventory counting and inventory checks to reasonably control inventory levels.
Real-time query of warehouse information, including inventory, operations, and other related information, achieves information transparency.
Factory Production Line: Heavy-Duty Omnidirectional AGV Cart Solution
Advantages:
Compared with other mobile robots, omnidirectional AGV carts move more quickly, significantly enhancing work efficiency.
They possess excellent safety performance, effectively avoiding most accidents and ensuring production safety.
The structural design is simple and clear, facilitating daily maintenance and repairs, with strong controllability.
Unrestricted by site, road, and space conditions, they perfectly meet the needs of automation and flexible production, achieving efficient and flexible unmanned production operations.
Intelligent High-Density Storage Solution: Aisle Stacking Crane + Shuttle Automated Warehouse
Advantages:
Significantly shortens low-temperature operating time, improving overall operating efficiency and warehouse utilization.
High-density storage design substantially increases storage capacity and enhances warehouse space utilization.
Reduces forklift operations, enhances safety, and effectively avoids collision accidents.
Cost-effective, significantly reduces operational costs while improving operating efficiency, achieving cost reduction and efficiency enhancement.
Related Products
Stacking Crane
The stacking crane possesses precise automatic positioning, handling, and cargo retrieval functions, significantly enhancing operating efficiency and accuracy. It operates stably in low-temperature environments, ensuring the normal use of the warehouse. Meanwhile, the stacking crane is equipped with various safety protection devices and alarm systems, comprehensively ensuring operator safety and stable equipment operation.
Heavy-Duty Four-Directional Shuttle
The four-directional shuttle possesses powerful longitudinal and lateral driving capabilities, enabling flexible shuttling in narrow aisles, significantly improving warehouse space utilization and operating efficiency. Its high load-bearing capacity and simple operation characteristics make heavy load handling faster, effectively reducing operation waiting time and enhancing overall logistics efficiency.
Roller Conveyor
The roller conveyor, with its flexible layout, can construct diversified conveying routes based on customer needs. Its low-energy consumption, low-noise conveying characteristics, combined with smooth conveying effects and ease of maintenance, enable it to carry heavy loads, effectively reducing labor costs, and enhancing production efficiency.
Gantry Robot
The gantry robot exhibits high production line adaptability. With its compact footprint, it can be flexibly deployed in narrow spaces according to actual production needs without compromising operational accuracy. In terms of operation, the robot adopts a computer control system, requiring only the setting of grasping and placement positions to achieve automated operations without complex manual interventions, effectively avoiding human errors and ensuring consistent and stable product quality.
Vertical Conveyor
The vertical conveyor not only achieves continuous conveying of goods but also effectively connects conveyor systems on different floors, constructing an efficient three-dimensional handling network. Its precise and rapid conveying capabilities, combined with an intelligent control system, can meet customers' needs for precise warehouse design, realizing intelligent and efficient logistics handling.
AGV Cart
The AGV cart possesses advanced autonomous navigation capabilities, enabling it to accurately reach designated locations. It can be customized based on customer needs to achieve diversified operating modes. Meanwhile, it is equipped with a comprehensive safety mechanism to effectively avoid accidents, ensuring the safety and efficiency of production operations.
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