Case details
Industry Overview
With the rapid advancement of technology, automation and intelligence have been widely integrated into various sectors of social life, and the food industry is no exception. In this industry, intelligent warehousing is demonstrating unprecedented potential and significant value, heralding a future for the food industry that is increasingly intelligent, efficient, and reliable. To address the escalating diverse demands of the food industry, Suxing Intelligence has meticulously designed and provided more comprehensive and efficient intelligent warehousing solutions for its clients.
Challenges Faced
The vast quantity and diverse types of food, coupled with difficult storage conditions and short shelf lives, pose severe challenges to fine management;
The lack of standardization in warehouse operational processes significantly hampers the improvement of operational efficiency;
The absence of batch management in the management system renders food quality traceability unattainable;
The principle of first-in, first-out (FIFO) is difficult to effectively implement, leading to disorganized food placement;
Low inventory turnover and significant capital accumulation severely hinder the healthy development of enterprises.
Solutions
Traditional Solution 1: Shuttle Car + Forklift Semi-Automated Warehouse
Advantages:
Achieves high-density storage, significantly enhancing warehouse space utilization;
Excellent work efficiency, significantly reducing operational waiting time;
Flexible operational modes, supporting FIFO or LIFO cargo access patterns;
High safety coefficient, effectively reducing collisions between racks and forklifts, enhancing safety production levels;
Relatively low lighting requirements, making the overall investment more economical compared to other types of racks.
Traditional Solution 2: Aisle-Stacking Automated Warehouse
Characteristics:
Uses high-level racks for storage, effectively saving inventory footprint and improving space utilization;
Achieves automatic access with fast operation and processing speeds;
Facilitates integration into the enterprise's material management system for seamless material management;
Computer-controlled, facilitating inventory counting and checks, reasonably reducing inventory levels.
Intelligent High-Density Storage Solution 1: Four-Directional Shuttle Car Automated Warehouse
Advantages:
Four-directional shuttle cars can freely travel longitudinally or laterally on rack tracks, accurately reaching any storage location in the warehouse;
Capable of intelligent travel on slope tracks with angles not exceeding 6 degrees, adapting to complex terrains;
Automatic leveling of cargo through displacement sensors ensures smooth handling;
Achieves automatic cargo inbound and outbound without manual intervention;
Uses energy-saving lithium-ion batteries to extend equipment lifespan;
Multiple shuttle cars operate in unison, balancing dense storage and picking functions without considering cargo inbound and outbound order.
Intelligent High-Density Storage Solution 2: Shuttle Carrier Automated Warehouse
Advantages:
Perfectly integrates warehouse dense storage and automation systems, achieving efficient warehousing management;
Fully automated pallet storage, efficiently transporting cargo and ensuring safe delivery to destinations;
Fully upgraded automated shuttle rack system, tightly connected with production and transportation systems for seamless integration;
Has low requirements for warehouse layout, fully utilizing limited space for storage;
Achieves automated storage, reducing labor costs, and improving work efficiency.
Related Products
Four-Directional Shuttle Car
The four-directional shuttle car possesses longitudinal and lateral driving capabilities, enabling flexible operation in narrow aisles, enhancing warehouse utilization and work efficiency. With high carrying capacity and easy operation, it can quickly move heavy loads, reducing operational waiting time.
Palletizing Robot
The palletizing robot can precisely grasp and place items, ensuring neatly and stably stacked pallets, facilitating subsequent storage and transportation, and enhancing production quality. Its fast operational speed significantly reduces labor costs while improving site utilization and avoiding safety risks associated with manual operations.
Shuttle Carrier System
The shuttle carrier system can automatically identify racks, enabling rapid cargo access, significantly improving operational efficiency. It is highly adaptable and can be used for dense storage in three-dimensional warehouses and the storage and management of different types of products, including those with special environmental requirements. While improving space utilization, it reduces overall warehousing costs.
Vertical Conveyor
The vertical conveyor can continuously transport cargo and connect conveyor systems between different floors, enabling efficient handling operations. It offers fast and accurate conveyance, is easy and intelligent to use, and can be tailored to create the ideal warehouse based on customer needs.
Stacker Crane
The stacker crane features automatic positioning, handling, and cargo access functions, improving operational efficiency and accuracy. It operates normally in low-temperature environments, ensuring stable warehouse usage. Additionally, the stacker crane is equipped with various safety protection devices and alarm systems to ensure operator safety and stable equipment operation.
Roller Conveyor
The roller conveyor offers flexible layout options and can be configured into different conveyance routes based on customer requirements. It is low in energy consumption and noise, provides smooth conveyance, is easy to maintain, and can carry heavy loads, contributing to reduced labor costs and enhanced production efficiency.
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